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PROTOTYPING

POLYJET  |  SLS  |  MJF  |  SLA  |  DMLS  |  FDM  |  3D PRINTING

CAD MODEL

SELECTING THE TECHNOLOGY

3D PRINTING

PROTOTYPE

3D PRINTING IN THE SERVICE OF INNOVATION

With the acceleration of product development cycles, the use of fast, precise, and reliable 3D printing technologies has become essential. X-Plast Ltd.’s industrial additive manufacturing solutions—including PolyJet, SLS, MJF, SLA, DMLS, and FDM—enable not only the production of concept prototypes but also functional production line components and small-series end products, all with quality comparable to injection molding.

Our expert engineering team selects the most suitable technology and material for each project based on specific requirements, ensuring that your ideas are transformed into tangible results as efficiently as possible.

X-Plast’s prototyping service is the ideal choice for engineers, product designers, manufacturing companies, and industrial partners seeking fast, reliable, and industrial-grade solutions. If you do not yet have a 3D CAD model, that’s no problem—our experienced designers can prepare the necessary documentation for printing using traditional modelling or reverse engineering techniques.

Discover our 3D printing technologies and request a quote—so your product can be on your desk within 24 hours!

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POLYJET TECHNOLOGY

Dimensional Accuracy | Full color | Multi-Material

PolyJet is a premium 3D printing technology distinguished by its exceptional dimensional accuracy, outstanding surface quality, and the ability to print in full color. During the process, print heads deposit microscopic droplets of photopolymer material onto the build platform, which are then cured using UV light. This precise method allows even the finest details to be rendered perfectly on the finished prototype—including the combination of multiple materials and colors in a single build.

The PolyJet technology is the ideal choice when visual appearance, intricate detailing, and rapid availability are critical during prototyping. Thanks to the water-soluble support material, parts can be cleaned quickly and easily after printing—making them ready for use within minutes of production completion. This is especially advantageous for industrial design projects, ergonomic tests, or demonstration models where both visual quality and speed are key factors.

Prototypes produced with PolyJet technology are not only visually appealing but also suitable for functional testing. The variety of available materials—such as flexible, translucent, or heat-resistant photopolymers—enables the creation of models with properties closely resembling those of the final product. This allows for accurate feedback on product performance, fit, and appearance even in the early stages of development.

Layer Thickness: 14 µm

Maximum Build Size: 490 x 390 x 200 mm

Materials: VeroPureWhite, VeroBlack, VeroBlue, VeroClear, VeroFlex, Digital ABS, PP-like, RGD525, UltraClearS, RigidOne

SLS TECHNOLOGY

Functional Prototypes with Industrial Quality

Selective Laser Sintering (SLS) is one of the most reliable industrial 3D printing technologies, specifically developed for manufacturing functional prototypes and low-volume end-use parts. During the process, a laser beam fuses layers of thermoplastic powder material, resulting in high-strength, durable, and precise components—even for complex geometries.

One of the key advantages of SLS technology is that it does not require separate support materials, as the unsintered powder within the build chamber naturally supports the printed part. This enables the production of structures with intricate internal cavities or moving components. The technology is particularly beneficial for industrial applications where mechanical strength and heat resistance are essential requirements. By utilizing SLS, functional prototypes can be tested in the early stages of development, reducing the risk of errors and accelerating time-to-market.

SLS technology is ideally suited for producing manufacturing production line aids, housings, connectors, as well as medical and automotive components.

Layer Thickness: 100–200 µm

Maximum Build Size: 660 x 330 x 580 mm

Materials: PA12, PA11, PA+GF, PA-2241 FR, Alumide, PP, PEEK

SLS
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MJF TECHNOLOGY

Precision Prototyping for Small-Batch Production

Multi Jet Fusion (MJF), developed by HP, is an industrial powder-bed 3D printing technology that elevates rapid prototyping and small-batch manufacturing to a new level. The process involves applying binding and detailing agents onto evenly spread powder layers, which are then fused by an infrared heat source, layer by layer. The surrounding unfused powder acts as a natural support, eliminating the need for separate support structures. The result is dimensionally accurate parts with excellent mechanical properties and smooth surfaces, requiring minimal post-processing.

MJF technology is especially effective for producing fast, functional prototypes or low-volume end-use products. Thanks to its high printing speed, fine detail resolution, and homogeneous material structure, MJF is a preferred choice for industrial partners who value rapid market entry, cost efficiency, and reliable quality. It is particularly popular in the automotive and electronics industries, as well as for manufacturing production line aids and housings.
 

Layer Thickness: 70–100 µm

Maximum Build Size: 380 x 285 x 380 mm

Materials: PA12, Ultrasint TPU 90A-01

SLA TECHNOLOGY

Detailed Prototypes with Superior Finish

Stereolithography (SLA) is one of the highest-resolution 3D printing technologies, ideal when fine, intricate details are a priority. The process uses photopolymer resin cured by a laser. After printing, support materials are removed and parts require additional UV curing. Our expert team designs supports to ensure minimal warping and outstanding surface quality after removal.

3D printed parts with excellent surface finish are perfect for visual validation or even mold-making. SLA is highly popular in industrial design, medical technology, jewellery,

 and precision engineering due to its wide range of material options. Our extensive SLA machine fleet enables the use of various resin types—such as transparent, flexible, heat-resistant, or castable materials—allowing every project to be tailored to individual requirements.

Layer Thickness: 25–100 µm

Maximum Build Size: 330 x 200 x 300 mm

Materials: Alumina, BioMed, BioMed Flex 80A, Black, Castable Wax, Clear, Dental LT Clear, Draft, Durable, Elastic 50A, ESD, Fast Model, Flame Retardant, Flexible 80A, Grey Pro, Grey, High Temp, IBT Flex, Rigid 10K, Rigid 4000, Silicone 40A, Tough 1000, Tough 1500, Tough 2000, True Cast

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DMLS TECHNOLOGY

High-Precision Metal 3D Printing with Structural Strength

Direct Metal Laser Sintering (DMLS) enables the direct production of high-strength, industrial-grade metal parts from metal powder—without compromise. A high-powered laser melts metal powder particles layer by layer to create the desired geometry. The result is complex metal components with excellent mechanical properties, suitable for end-use applications.

DMLS opens new possibilities in metal part manufacturing—faster, more flexible, and with greater geometric freedom than ever before. Metal 3D printing is particularly advantageous in industries requiring parts that are difficult or impossible to produce with conventional methods, such as aerospace, automotive, medical, and precision engineering. The technology allows for internal channels, complex cooling systems, thin-walled structures, and unique geometries that would be challenging or costly to achieve with traditional CNC machining.

Support design and part orientation are crucial during printing, as metal heat load can cause warping. The experienced engineers at X-Plast ensure the printing process is optimized and the finished parts meet the strictest industrial standards.

Layer Thickness: 50–100 µm

Maximum Build Size: 250 x 250 x 280 mm (larger sizes available)

Materials: Aluminum (AlSi10Mg), Stainless Steel (316L / 1.4404), Titanium (Ti6Al4V)

FDM TECHNOLOGY

Cost-Effective Prototyping Using Real Plastics

Fused Deposition Modeling (FDM) is the most widely used 3D printing technology, favored for its cost-effectiveness, simplicity, and versatility. Since 1989, this additive manufacturing process has used thermoplastic filament melted in an extruder head and deposited layer by layer to build the desired shape. FDM enables fast and economical production of closed hollow structures, simple or functional prototypes.

FDM is ideal for concept models, test pieces, or even end-use plastic parts, fixtures, and seats. Its broad material selection, excellent mechanical properties, and printing precision make it suitable for both industrial and personal applications. X-Plast’s industrial Stratasys FDM machines allow for large-scale production, meeting the highest technical standards and tailoring manufacturing to specific application needs.

Layer Thickness: 100–330 µm

Maximum Build Size: 355 x 254 x 355 mm, 914 x 610 x 914 mm

Materials: PLA, ABS, ABS-ESD7, ABS-M30, ABS-CF10, ASA, PA-CF10, PC-ABS, Diran410MF07, Ultem 9085, Ultem 1010, TPU-92A (flexible)

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